Industrial use tree shape tungsten carbide burrs How to improve work efficiency and reduce processing time?
Publish Time: 2025-04-05
Industrial use tree shape tungsten carbide burrs are important tools in the field of mechanical processing and are widely used in cutting, deburring, chamfering and surface finishing of various metal and non-metal materials. However, in practical applications, how to improve its work efficiency and reduce processing time has always been the focus of enterprises.1. Reasonable selection of drive tools and optimization of operating parametersSelection of drive tools: The performance of drive tools (such as electric grinders, pneumatic grinders, and flexible shaft machines) directly affects the work efficiency of rotary files. In order to achieve the best performance of rotary files with a shank diameter of >6 mm, it is recommended to select a drive tool with a power of 300-500 watts and ensure that its optimal speed matches the recommended speed of the rotary file. By increasing the speed and cutting speed, the processing efficiency can be significantly improved, especially in low-cutting applications (such as deburring, chamfering, and surface finishing), it is recommended to increase the speed to 100% (including long-shank tungsten carbide rotary files).Optimization of operating parameters: Optimization of operating parameters is the key to improving the efficiency of rotary files. The recommended speed and cutting speed range should be strictly followed, and the highest speed should be used as much as possible. At the same time, a rigid clamping system/transmission device should be used to avoid early wear caused by tool vibration. When sparks fly, the speed should be reduced immediately and the contact pressure should be reduced to ensure that the surface contact angle does not exceed 1/3 of the surface of the rotary file. In addition, the workpiece surface should be passed quickly along the rotation direction of the file to avoid tool swing and improve processing accuracy and efficiency.2. Use advanced cooling technologyUse of coolant: During the processing, cutting heat will cause the temperature of the workpiece and rotary file to rise, which will affect the processing quality and efficiency. Therefore, it is very important to use coolant for cooling. Machine tools can use flowing cooling liquid, and hand tools can use coolant or cooling paste. Through the effective cooling of coolant, the cutting temperature can be reduced, the tool wear can be reduced, and the processing accuracy and efficiency can be improved.Innovation of cooling technology: In addition to traditional coolants, new cooling technologies can also be explored, such as high-pressure internal flushing system, pulsed DC magnetron sputtering technology, etc. These technologies can further optimize the cooling effect and improve the stability and efficiency of the machining process. For example, the use of tubular electrodes with a high-pressure internal flushing system in EDM milling can optimize the inter-electrode discharge state, enhance the stability of the machining process, and improve the machining efficiency.3. Implement tool management and maintenanceRegular replacement of tools: Blunt rotary files have low cutting efficiency and will increase the machine load and cost. Therefore, blunt rotary files should be replaced in time to maintain the sharpness of the tools. At the same time, the wear of the tools should be checked regularly to ensure that the tools are in good condition.Maintenance and maintenance of tools: In addition to regular replacement, the maintenance and maintenance of tools should also be strengthened. For example, avoid the welding part of the rotary file (the connection between the cutter head and the handle) from touching the workpiece to reduce damage to the welding part due to overheating. In addition, the tool should be cleaned regularly to remove impurities such as grease and dust to keep the tool clean and sharp.4. Train operators and improve skillsTraining of operating skills: The skill level of the operator directly affects the working efficiency and machining quality of the rotary file. Therefore, the training of operators should be strengthened to make them familiar with the use and operation skills of rotary files. Through training, operators can master the operation of rotary files more skillfully and improve processing efficiency and precision.Improvement of safety awareness: In addition to operating skills, the safety awareness of operators should also be improved. There are certain safety risks in the use of rotary files, such as tool vibration and spark splashing. Therefore, operators should strictly abide by the safety operating procedures, wear personal protective equipment, and ensure their own safety.Improving the work efficiency and shortening the processing time of industrial use tree shape tungsten carbide burrs is a systematic project that needs to be started from multiple aspects. By reasonably selecting drive tools and optimizing operating parameters, adopting advanced cooling technology, implementing tool management and maintenance, and training operators and improving their skills, the work efficiency of rotary files can be significantly improved and the processing time can be reduced.
